How to Build a DC Motor: A DIY Guide ⚙️

What is a DC Motor?

A DC motor is a fascinating device that transforms electrical energy, supplied through direct current, into mechanical energy. This mechanical energy spins the rotor, the speed of which is determined by the resultant force.

When a current-carrying wire is introduced to a magnetic field, it experiences a force. In our basic DC motor, this magnetic field is provided by a magnet. As a result, the rotor (our wire) undergoes torque and initiates rotation.

How?

I constructed a rudimentary DC motor using a ceramic magnet, paperclip, screws, a 9v battery, copper wire, and electrical wire. Here's how:

Youtube Demonstration

Components

  1. 9 V Battery
  2. 20 AWG Copper Wire
  3. Paper Clips
  4. Wood Base
  5. Ceramic Magnet
  6. Battery Snap

Step-by-Step Guide

  1. Coil 20 AWG magnet wire around a compact cylindrical object.
  2. Use a razor blade to strip only the top surface of the wire. Remember not to touch the sides or bottom!
  3. Completely strip the other straight section of the wire – top, bottom, and sides.
  4. Assemble the DC Motor. Use paperclips to support the rotor and attach the batteries to the paperclips ends.
  5. Secure the paperclips to the wooden base with thumbtacks. Place one paperclip at each end of the magnet.
  6. Adjust the magnet and/or supports as necessary to get the Motor functioning.

Review

Although this motor is quite inefficient due to power loss and bottlenecks inherent to the chosen materials, it beautifully illustrates the fundamental workings of a DC motor. It also demonstrates the measures that are taken to circumvent energy loss when converting electrical energy.

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